بررسی اثر پارامترهای ورودی بر زبری سطح و زمان خشن‌کاری در هونینگ پلاتو

شکرالهی, ناصر; شبگرد, محمد رضا; جهانی, کمال

doi:10.48301/kssa.2024.456406.2902

بررسی اثر پارامترهای ورودی بر زبری سطح و زمان خشن‌کاری در هونینگ پلاتو

نوع مقاله : مقاله پژوهشی (کاربردی)

نویسندگان

ناصر شکرالهی ¹

محمد رضا شبگرد ²

کمال جهانی ²

¹ گروه علوم مهندسی دانشکده فنی و حرفه ای شماره ۱ تبریز

² دانشکده مهندسی مکانیک، دانشگاه تبریز، تبریز، ایران

10.48301/kssa.2024.456406.2902

چکیده

در پژوهش حاضر، تأثیر پارامترهای کلیدی فرآیند هونینگ، شامل فشار تماس ابزار، اندازه دانه ساینده، سرعت رفت و برگشتی و سرعت مماسی ابزار، بر پارامترهای زبری سطح مطابق منحنی آبوت-فایرستون و زمان هونینگ‌کاری در هونینگ خشن سیلندرهای چدن خاکستری مورد ارزیابی قرار گرفته است. برای تحلیل این پارامترها، مدل رگرسیون خطی تدوین شد و با استفاده از آنالیز واریانس، مهم‌ترین عوامل مؤثر بر زبری سطح و زمان براده‌برداری شناسایی و تأثیرات مستقیم و متقابل آن‌ها مورد بررسی قرار گرفته است. نتایج نشان داد که کوتاه‌ترین زمان هونینگ در حالتی به دست می‌آید که تمامی پارامترهای ورودی فرآیند در سطوح بالای خود تنظیم شوند. علاوه‌براین، فشار ابزار، اندازه دانه، سرعت خطی و سرعت مماسی به ترتیب بیشترین تأثیر را بر زمان هونینگ دارند. اندازه دانه به عنوان مؤثرترین پارامتر بر زبری سطح شناخته شد که با افزایش آن، کیفیت سطح هونینگ کاهش یافت. افزون‌براین، افزایش سرعت خطی در شرایطی که فشار ابزار کم بود، باعث بهبود زبری سطح شد، اما در فشارهای بالا، افزایش سرعت خطی منجر به افت کیفیت سطح گریدید.

کلیدواژه‌ها

زمان هونینگ

زبری سطح هونینگ

هونینگ پلاتو

رگرسیون

آنالیز واریانس

موضوعات

ساخت و تولید

عنوان مقاله English

Experimental analysis of the influence of input parameters on surface roughness and roughing time in the the honing plateau

نویسندگان English

Naser Shokrollahi ¹

Mohammad Reza Shabgard ²

Kamal Jahani ²

¹ Mechanical engineering faculty , tabriz technical and vocational university

² Department of Mechanical Engineering, University of Tabriz, Tabriz, 5166616471, Iran

چکیده English

In the present study, the impact of key honing process parameters, including tool contact pressure, abrasive grain size, reciprocating speed, and tangential speed of the tool, on surface roughness parameters according to the Abbott-Firestone curve and honing time in the rough honing of gray cast iron cylinders has been evaluated. A linear regression model was developed for analyzing these parameters, and the most significant factors influencing surface roughness and material removal time were identified using analysis of variance. The direct and interaction effects of these factors were also examined. The results showed that the shortest honing time is achieved when all process input parameters are set to their highest levels. Additionally, tool pressure, grain size, linear speed, and tangential speed were found to have the greatest influence on honing time, in that order. Grain size was identified as the most influential parameter on surface roughness, with an increase in grain size leading to a decrease in honing surface quality. Furthermore, increasing linear speed improved surface roughness when tool pressure was low, whereas at higher pressures, increasing linear speed resulted in a decline in surface quality.

کلیدواژه‌ها English

Honing time

surface roughness of honing

honing plateau

regression

analysis of variance

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