Karafan Journal

Karafan Journal

Experimental analysis of the influence of input parameters on surface roughness and roughing time in the the honing plateau

Document Type : Original Article

Authors
1 Mechanical engineering faculty , tabriz technical and vocational university
2 Department of Mechanical Engineering, University of Tabriz, Tabriz, 5166616471, Iran
Abstract
In the present study, the impact of key honing process parameters, including tool contact pressure, abrasive grain size, reciprocating speed, and tangential speed of the tool, on surface roughness parameters according to the Abbott-Firestone curve and honing time in the rough honing of gray cast iron cylinders has been evaluated. A linear regression model was developed for analyzing these parameters, and the most significant factors influencing surface roughness and material removal time were identified using analysis of variance. The direct and interaction effects of these factors were also examined. The results showed that the shortest honing time is achieved when all process input parameters are set to their highest levels. Additionally, tool pressure, grain size, linear speed, and tangential speed were found to have the greatest influence on honing time, in that order. Grain size was identified as the most influential parameter on surface roughness, with an increase in grain size leading to a decrease in honing surface quality. Furthermore, increasing linear speed improved surface roughness when tool pressure was low, whereas at higher pressures, increasing linear speed resulted in a decline in surface quality.
Keywords
Subjects

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Volume 22, Issue 3
Technical and Engineering
Autumn 2025
Pages 173-192

  • Receive Date 08 May 2024
  • Revise Date 10 September 2024
  • Accept Date 19 November 2024