Karafan Journal

Karafan Journal

Evaluation of the amount of injection in the injector needles of the diesel common rail fueling system using the Bosch method

Document Type : Original Article

Authors
1 Faculty member, Department of Agricultural Engineering, Technical and Vocational University (TVU), Tehran, Iran,
2 Department of Electrical Engineering,Technical and Vocational University (TVU), Tehran,iran
Abstract
This study aimed to investigate the changes in pressure and the effect of fuel type on the fuel injection quantity in a unit of time on diesel engines equipped with a common rail system and using a Bosch measuring device. In the first stage, single-hole injector nozzles were used at reverse pressures of 60 and 100 bar (the pressure of compressed air entering the combustion chamber into the injector nozzle when the needle opens) and the amount of fuel was measured and recorded at different pressures. The result was extracted as a linear relationship of pressure and injection quantity with fitting lines with a maximum accuracy of 0/98. In the second stage, 8-hole injector needles were used. The pressure and fuel amount graphs were extracted at reverse pressures of 60 and 100 bar, indicating oscillatory analysis of relative increase in spray amount at 1500 and 2000 bar pressures. For investigating diesel type in injection amount, two samples of Iranian-produced diesel named D2 and Mahshahr 1% , both with cetane number 49, pour point (-3°C), density of 820 kg/m³, but different viscosity, were evaluated. The results in reverse pressure 5, 25 and 70 times with the pressure of injection 90, 200 and 300 times described that by increasing pressure, the amount of injection of needles with sample D2 was significantly higher. At constant pressure, with increasing reverse pressure, the amount of injection decreases due to the penetration of the air compressor into the injection chamber of the injector needle.
Keywords
Subjects

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Volume 22, Issue 3
Technical and Engineering
Autumn 2025
Pages 87-106

  • Receive Date 19 August 2024
  • Revise Date 23 September 2024
  • Accept Date 24 November 2024