Karafan Journal

Karafan Journal

The Effect of Multi-size Valve on Improvement of Swirl Flow for Gas-based EF7 Engine

Document Type : Original Article

Authors
1 Faculty Member, Center for Engineering Skills, Sharif University of Technology, Tehran, Iran.
2 Faculty Member, Department of Mechanical Engineering, Faculty of Shahid Beheshti, Alborz Branch,Technical and Vocational University (TVU), Alborz, Iran.
3 B. Sc. , Department of Mechanical Engineering, Sapco Center of Applied Science and Technology, University of Applied Science and Technology, Tehran, Iran.
Abstract
One of the methods to increase the combustion efficiency in an internal combustion engine is to create swirl flow. In EF7 engine, there are two inlet valves per cylinder so small amount of swirl flow may be created. Most of the conventional methods for generating vortex current, even used in new engines, require major design and modifications of cylinder head, and their costs are significant. In this study, a new low-cost method was developed to create vortex flow. The goal of the changes is to develop inlet flow difference between the two inlet valves led to develop swirl flow in the cylinder in order to increase the combustion efficiency provided that the flow coefficient doesn’t face a loss. First, the swirl flow in an EF7 engine was measured at steady state and then the intended changes was implemented on the two ends of the cylinder head. After that, all valves sits' angle were fabricated in accordance with corresponding standards. Then, this method was experimentally evaluated using the flow bench test so that in addition to measure the accuracy of swirl flow, the swirl flow coefficient can be compared with other methods such as flow control valve. The results show that there is a minor reduction in flow coefficient for low valve lifts, but It can be gained an acceptable amount of swirl flow for high valve lifts with minor costs and changes for cylinder head in comparison with other designs.
Keywords
Subjects

References
[1] Rahimi Asiabaraki, H. (2014). Investigation of Geometry and Material Properties Effects on the Performance of Intake Manifold. [MSc Thesis, Department of Mechanical Engineering, Khajeh Nasir al-Din Toosi University of Technology, Tehran, Iran].
[2] Heywood, J. B. (1987). Fluid motion within the cylinder of internal combustion engines—the 1986 Freeman scholar lecture. ASME, Transactions, Journal of Fluids Engineering, 109(1), 3-35.
https://ui.adsabs.harvard.edu/abs/1987ATJFE.109....3H/ abstract
[3] Mohammadebrahim, A. (2016). Investigation of the in-cylinder swirl flow measurement methods and comparison between them in a cylinder head. The Journal of Engine Research, 42(42), 51-58. http://engineresearch.ir/article-1-562-en.html
[4] Mohammadebrahim, A., Shafiei, B., & Kazemzadeh Hannani, S. (2012). Numerical simulation of in-cylinder tumble flow field measurements and comparison to experimental results. The Journal of Engine Research, 26(Spring 2012), 11-19. http://engineresearch.ir/article-1-283-en.pdf
[5] Li, Y., Liu, S., Shi, S.-X., & Xu, Z. (2000). Effect of the swirl control valve on the in-cylinder air motion in a four-valve SI engine. Journal of Fuels and Lubricants, SAE Transactions, 109(4), 2223-2232. https://doi.org/10.4271/2000-01-2058
[6] Zhang, K., Chang, Y., Xie, Z., Sun, T., & Chen, F. (2019). Effect of intake swirl on combustion performance in an unthrottled spark ignition engine. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, 233(5), 1269-1279. https://doi.org/10.1177/0954407018769172
[7] Abdalla, A. N., Bakar, R. A., Tao, H., Ramasamy, D., Kadirgama, K., Fooj, B., Tarlochan, F., & Sivaraos, S. (2020). Effect of swirl at intake manifold on engine performance using ethanol fuel blend. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 42(1), 73-88. https://doi.org/10.1080/15567036.2019.1587056
[8] Chang, H.-T., Huang, C.-W., Lin, K.-H., & Hu, W.-C. (2013). Effects of Intake System with Swirl and Tumble Valve on the Combustion in a Small Four Stroke Engine. JSAE/SAE 2013 Small Engine Technology Conference, Taipei, Taiwan. https://trid. trb.org/view/1829354
[9] Lee, S., Tong, K., Quay, B. D., Zello, J. V., & Santavicca, D. A. (2000). Effects of swirl and tumble on mixture preparation during cold start of a gasoline direct-injection engine. Journal of Engines, SAE Transactions, 109(3), 1783-1796. https://doi.org/10.4271/2000-01-1900
[10] Nagayama, I., Araki, Y., & Iioka, Y. (1977). Effects of swirl and squish on SI engine combustion and emission. SAE transactions, 86(2), 990-999. https://doi.org/10.4271/770217
[11] Kaplan, M. (2019). Influence of swirl, tumble and squish flows on combustion characteristics and emissions in internal combustion engine- review. International Journal of Automotive Engineering and Technologies, 8(2), 83-102.
https://doi. org/10.18245/ijaet.558258
[12] Pulkrabek, W. W. (2004). Engineering Fundamentals of the Internal Combustion Engine. Pearson Prentice Hall. https://books.google.com/books?id=_uZSAAAAMAAJ
[13] Han, B.-H., Suh, J.-W., & Kim, W.-T. (1991). Effects of In-Cylinder Swirl on Part Load Performance and Combustion Characteristics in a SI Engine. International Pacific Conference on Automotive Engineering, Seoul, South Korea.
https://saemobilus.sae.org/content/912468/
[14] Kumar, C. R., & Nagarajan, G. (2012). Investigation of flow during intake stroke of a single cylinder internal combustion engine. ARPN Journal of Engineering and Applied Sciences, 7(2), 180-186. https://www.semanticscholar.org/paper/INVESTIGATION-OF-FLOW-DURING-INTAKE-STROKE-OF-A-Kumar-Nagarajan/0ace5dc23526974efd69e8c605ea79cc6fcc76c7
[15] Heywood, J. (2018). Internal Combustion Engine Fundamentals 2E. McGraw-Hill Education. https://books.google.com/books?id=OmJUDwAAQBAJ
[16] Kang, K. Y., & Reitz, R. D. (1999). The effect of intake valve alignment on swirl generation in a DI diesel engine. Experimental Thermal and Fluid Science, 20(2), 94-103. https://doi.org/10.1016/S0894-1777(99)00034-5
[17] Pipitone, E., & Mancuso, U. (2005). An experimental investigation of two different methods for swirl induction in a multivalve engine. International Journal of Engine Research, 6(2), 159-170.
https://doi.org/10.1243/146808705x7365
[18] Ghazikhani, M., & Borjian, S. (2004). Evaluation of the amount of rotation of the flow inside the cylinder chamber of a diesel engine by a rotary gauge. International Journal of Engineering Science, 15(3), 143-155. https://www.sid.ir/fa/journal/ViewPaper.aspx?ID= 55740
[19] Xu, H. (2001). Some critical technical issues on the steady flow testing of cylinder heads. SAE 2001 World Congress, Detroit, Michigan.
https://doi.org/10.4271/2001-01-1308
Volume 17, Issue 4 - Serial Number 50
Technical and Engineering
Winter 2021
Pages 119-134

  • Receive Date 19 December 2020
  • Revise Date 17 January 2021
  • Accept Date 19 January 2021